High-speed rotary filling PET bottles blow-filling-capping Combi-block is based on "high-speed blow molding machine unit ", " high-speed filling machine unit “and " high speed capping machine unit " ,equipped with control system and on-line detection system. Through the optical, mechanical, electricity, gas, liquid and other disciplines comprehensive application with image recognition technology , the application of synchronous servo control system , allowing customers to achieve the integration of multiple unit control and production equipment , achieve the production line scientific layout , seamless and integrated control , improve the entire line of production efficiency, reduce investment costs, reduce energy consumption and maintenance costs of the integrated production capabilities.
Blow Moulding Part
A changeable cam for the stretching curve guider guarantees the form quality for different bottle size. Monobloc blowing valves achieve the fastest and most consistent blowing process possible. Bottle necks are protected during blowing stage by a specially designed sealing unit.
Filling Part
Filling valve adopts constant pressure gravity type, filling fast and high accuracy of filling liquid level. It is adopted double guide rod structure.
The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
The key parts and electric elements of the machine are adopt import products.
Capping Part
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.
Technical parameter | |
---|---|
Number of Working Positions | Blowing 8, Filling 32, Capping 10 |
Rated Capacity | 18000BPH (600ml) |
Filling Method | Gravity Filling |
Applicable Bottle | PET bottle, |
Diameter of bottle: Φ50~Φ92mm | |
Height of bottle: 150-320mm | |
Applicable Cap | Normal Standard Cap |
Installed Power | 200KW |
Main Parts | Brands | |
---|---|---|
PLC | Siemens | Germany |
Inverter | Danfoss | Denmark |
Touch screen | Siemens | Germany |
Main motor | SEW | Germany |
Pneumatic part | FESTO/CAMMOZI | Germany |
Power adjustor | Carlo Gavazzi | Switzerland |
Sensor | Carlo Gavazzi | Switzerland |
Blow valve | Eugen Saitz | Switzerland |
Gas & liquid seal ring |
Trellebory Quad-ring |
USA |
Button & Switch |
SCHNEIDER |
France |
Proximity switch |
TURCK |
Germany |