Citrus Fruit Processing Line

Meeting Global Demand for Premium Citrus Products

Comprehensive Production Line Process Flow

Our complete citrus processing line follows a meticulously engineered 12-stage processing sequence:

1. Raw Material Reception and Initial Inspection

• Automated unloading systems with gentle fruit handling

• Initial quality assessment and foreign material removal

• Temporary storage buffer capacity (up to 10 tons)

• Temperature monitoring to maintain fruit freshness

2. Pre-washing and Surface Sanitization

• High-pressure spray pre-wash with food-grade disinfectants

• Rotating brush system for thorough surface cleaning

• Dual-stage rinsing with water recycling filtration

• Automatic water quality monitoring and adjustment

3. Optical Sorting and Grading

• Multi-spectral camera systems (8-12 cameras)

• Size grading with precision mechanical rollers

• Weight classification with dynamic weighing systems

• Automatic defect removal with pneumatic ejection

4. Fruit Conditioning and Temperature Adjustment

• Controlled environment conditioning chambers

• Temperature stabilization to optimize juice yield

• Moisture content regulation for different citrus varieties

• Residence time control based on fruit characteristics

5. Juice Extraction and Separation

• Primary Extraction Stage:

  • Rotary crushers with adjustable gap settings

  • Pulp separation efficiency: 92-95%

  • Continuous feed systems with capacity up to 20 tons/hour

  • Automatic pulp density adjustment

• Secondary Fine Extraction:

  • Screw press technology for maximum yield

  • Pressure-controlled extraction chambers

  • Yield optimization systems (45-50% extraction rate)

  • Continuous pomace removal and collection

6. Pulp and Oil Recovery

• Integrated oil recovery from peel processing

• Cold-press oil extraction technology

• Pulp separation and refinement systems

• By-product collection for additional revenue streams

7. Juice Clarification and Filtration

• Multi-stage centrifugal separation

• Microfiltration systems (0.1-0.5 micron)

• Automatic turbidity control and monitoring

• Continuous filtration with backflush capability

8. Pasteurization and Thermal Treatment

• Plate heat exchanger technology

• Precision temperature control (±0.5°C)

• Multiple temperature zones (85-95°C)

• Holding tube systems for precise treatment time

• Flash cooling for flavor preservation

9. Concentration and Evaporation (Optional)

• Multi-effect evaporator systems

• Aroma recovery and recombination

• Brix level control (42-65° Brix)

• Energy-efficient thermal vapor recompression

10. Blending and Standardization

• Automated ingredient dosing systems

• Brix/acidity ratio control

• Vitamin and nutrient fortification

• Continuous quality monitoring

11. Aseptic Processing and Sterilization

• Ultra-high temperature (UHT) treatment

• Sterile tank storage systems

• Aseptic transfer technology

• Sterile air filtration systems

Unmatched Technical Advantages

Zhangjiagang Mic Machinery's citrus processing machine and production line solutions offer distinct competitive advantages:

Superior Juice Quality Preservation: Our gentle processing technology maintains vital nutrients, vitamins, and fresh flavor compounds that conventional processing methods often destroy. The citrus juice processing line operates with minimal oxygen incorporation, preventing oxidation and preserving the natural goodness of your products.

Exceptional Operational Efficiency: With automation rates exceeding 85%, our orange juice processing line significantly reduces labor costs while maximizing throughput. Intelligent monitoring systems predict maintenance needs, preventing unexpected downtime and optimizing production schedules.

Remarkable Yield Optimization: Advanced extraction technology in our citrus processing line increases yield by 5-8% compared to conventional systems, dramatically improving profitability while reducing waste. The comprehensive system ensures that even by-products are efficiently collected for additional revenue streams.

Sustainable Operation: Our orange juice production line incorporates energy recovery systems, water recycling capabilities, and efficient pulping technology that minimizes environmental impact while reducing utility costs.

Technical parameters of citrus fruit processing line:

Why Choose Zhangjiagang Mic Machinery?

As recognized leaders in orange juice processing line manufacturers, we distinguish ourselves through:

Engineering Expertise: With decades of specialized experience in food processing machinery, we possess deep understanding of the technical challenges and requirements of citrus processing.

Quality Assurance: Our rigorous quality control processes ensure every component meets the highest standards of performance and durability. All critical components undergo extensive testing before installation.

Customization Capabilities: We offer tailored solutions to meet specific processing requirements, whether you need specialized extraction patterns, unique capacity requirements, or specific packaging integrations.

Comprehensive Service Network: Our global support network ensures prompt response and technical assistance whenever needed, with regional service centers strategically located worldwide.

Conclusion

The Citrus Fruit Processing Line from Zhangjiagang Mic Machinery represents the perfect fusion of innovative engineering, practical functionality, and reliable performance. Whether you're expanding existing operations or establishing a new processing facility, our equipment provides the technological foundation for success in the competitive citrus processing industry.

As you evaluate various orange juice processing line suppliers, consider the comprehensive value proposition offered by our solutions—not just the equipment itself, but the extensive support, expertise, and partnership that comes with choosing Zhangjiagang Mic Machinery as your processing technology provider.

Contact us today to discuss your specific processing needs and discover how our Citrus Fruit Processing Line can transform your operation's efficiency, productivity, and profitability.