Biological Fermentation Engineering

Zhangjiagang Mic Machinery specializes in providing advanced Biological Fermentation Engineering solutions designed for the food, beverage, pharmaceutical, biotechnology, and chemical industries. With years of engineering expertise, we deliver reliable fermentation tank and fermentation equipment systems that meet strict hygiene standards, ensure precise process control, and guarantee stable product quality.

Our fermentation engineering technology adopts intelligent automation, real-time monitoring, and optimized process design to maximize microbial activity and product yield. Whether producing beer, dairy products, probiotics, enzymes, amino acids, or biopharmaceuticals, our equipment ensures consistent results across small-scale pilot production and large-scale industrial applications.

Production Process Flow for Biological Fermentation Engineering

Our Biological Fermentation Engineering process is designed for maximum efficiency, product quality, and operational reliability. Each stage is carefully controlled using advanced automation and precision monitoring systems to meet diverse industry requirements.

1. 1.Raw Material Preparation

   • Selection and preparation of raw materials such as sugars, starches, grains, or other carbon sources.

   • Filtration and sterilization ensure contamination-free feedstock.

2. 2.Medium Formulation & Sterilization

   • Preparation of the fermentation medium with balanced nutrients.

   • Medium sterilization in the fermentation tank to eliminate unwanted microorganisms.

3. 3.Inoculation

   • Introduction of selected microbial strains into the sterilized medium.

   • Controlled conditions to ensure optimal microbial growth and activity.

4. 4.Fermentation Stage

   • The heart of the process where microorganisms convert substrates into desired products (alcohol, organic acids, enzymes, amino acids, etc.).

   • Temperature, pH, oxygen levels, and agitation speed are precisely managed by automated fermentation equipment.

5. 5.Monitoring & Control

   • Real-time data logging and process control via PLC/DCS systems.

   • Automated adjustments to maintain the ideal fermentation environment.

6. 6.Post-Fermentation Treatment

   • Separation, filtration, or centrifugation to remove biomass or by-products.

   • Cooling or further processing depending on the end product requirements.

7. 7.Sterile Packaging or Downstream Processing

   • Depending on the application, the product is packaged in sterile containers or transferred for further refinement.

   • CIP (Clean-in-Place) and SIP (Sterilization-in-Place) systems ensure hygiene for subsequent batches.

Market Demand & Applications

The global demand for fermentation equipment continues to rise as industries shift toward sustainable and bio-based production. Our systems are widely used in breweries, dairy plants, pharmaceutical factories, biotech research labs, and large-scale industrial fermentation engineering facilities.

Innovation in Biological Fermentation Engineering

Zhangjiagang Mic Machinery is committed to pushing the boundaries of Biological Fermentation Engineering through continuous research, development, and technological upgrades. Our engineers collaborate closely with universities, research institutions, and global industrial partners to integrate cutting-edge control algorithms, data analytics, and automated process optimization into our fermentation equipment. This innovation-driven approach ensures that every fermentation tank we produce offers maximum efficiency, minimal downtime, and consistent product quality.

Export Markets & After-Sales Service

Zhangjiagang Mic Machinery has exported Biological Fermentation Engineering solutions to over 50 countries, including Germany, the USA, Canada, Brazil, Russia, and Southeast Asia. We provide complete installation guidance, operator training, and 24/7 technical support to ensure our clients get the best performance from their fermentation equipment.

Equipment Features & Advantages

1. High-Grade Materials – All contact parts are made from food-grade stainless steel (SS304/SS316L) to ensure corrosion resistance and hygiene.

2. Precise Temperature Control – Integrated heating, cooling, and insulation systems maintain optimal fermentation conditions.

3. Efficient Agitation – Advanced mixing technology ensures even nutrient distribution and prevents sedimentation.

4. Sanitary Design – CIP/SIP cleaning and sterilization systems allow easy maintenance and high product safety.

5. Custom Capacity – From laboratory-scale to 300,000L fermentation tank systems, tailored to client needs.

6. Automation & Data Logging – PLC or DCS control enables intelligent process management and traceability.

After-Sales Support and Training

Our service does not end at delivery. We offer remote and on-site training for your staff, detailed operation manuals, and scheduled maintenance programs to extend the lifespan of your fermentation equipment. Our global service network ensures quick response times for troubleshooting and spare parts supply. This commitment to long-term customer satisfaction is one of the reasons we are recognized as a reliable leader in Biological Fermentation Engineering.

Conclusion

At Zhangjiagang Mic Machinery, we believe that the future of Biological Fermentation Engineering lies in precision, efficiency, and innovation. By combining advanced fermentation equipment, robust fermentation tank designs, and deep expertise in fermentation engineering, we deliver solutions that empower our clients to achieve superior product quality and higher production yields. Our commitment to excellence, backed by global service support, ensures that every project we undertake exceeds expectations. Whether you are expanding an existing facility or building a new production line, we are your trusted partner for turnkey fermentation solutions that drive long-term success.