Extractive Beverage Processing Production Line

Production Process Flow – Extractive Beverage Processing Production Line

Our Extractive Beverage Processing Production Line follows a scientifically designed, step-by-step production workflow to ensure that every beverage batch meets the highest standards of flavor, nutrition, and safety.

1. Raw Material Reception & Preliminary Sorting

Fresh fruits, vegetables, herbs, or plant materials are delivered to the production area. They undergo:

• Visual inspection to remove damaged or spoiled materials

• Automated sorting systems for size and quality grading

• Conveyor feeding to reduce manual handling and contamination risk

2. Washing & Pre-Treatment

Using high-pressure spraying and bubble washing technology, raw materials are thoroughly cleaned to remove dirt, pesticides, and other residues. Depending on the product type, this stage may include:

• Peeling or de-hulling for certain fruits and nuts

• Cutting or slicing to optimize extraction efficiency

3. Extraction Process

At the heart of the production line, extraction methods are tailored to the product type:

• Hot water extraction for tea, coffee, and herbal products

• Cold extraction for delicate fruits to preserve aroma and vitamins

• Enzyme-assisted extraction for plant-based protein beverages
  Temperature, time, and pressure are precisely controlled to maximize yield without damaging active components.

4. Filtration & Clarification

After extraction, the liquid passes through multi-stage filtration systems:

• Coarse filtration to remove large particles

• Fine filtration for clarity and smooth texture

• Centrifugal clarification when higher purity is required

5. Blending & Formulation

In stainless steel mixing tanks, the extracted liquid is blended with other ingredients such as sugar, natural flavors, fortifying agents, or stabilizers. This stage ensures consistent taste, color, and nutritional profile across batches.

6. Pasteurization or Sterilization

Depending on product requirements, the beverage undergoes:

• HTST (High Temperature Short Time) pasteurization to retain flavor

• UHT (Ultra High Temperature) sterilization for extended shelf life
  This guarantees microbial safety without compromising product quality.

7. Filling & Packaging

The processed beverage is filled into bottles, cans, or pouches using automatic filling machines in a controlled hygienic environment. Optional packaging formats include:

• PET or glass bottles

• Aluminum cans

• Aseptic cartons
  Labeling, date coding, and secondary packaging (cartons, shrink wrap) are integrated for efficient downstream logistics.

8. Quality Control & Final Inspection

Every production batch is tested for:

• Brix, pH, and viscosity

• Microbiological safety

• Sensory evaluation for taste and aroma consistency
  Only products that meet strict quality standards proceed to shipment.

Core Features and Technical Advantages

• High-Efficiency Extraction Technology – Ensures maximum yield of active ingredients and flavor components while reducing waste.

• Food-Grade Stainless Steel Construction – Guarantees hygiene, corrosion resistance, and long operational life.

• Advanced Filtration & Clarification Systems – Delivers crystal-clear beverages without compromising nutritional value.

• Automated Control Systems – Equipped with PLC and touch-screen HMI for easy operation, recipe storage, and real-time monitoring.

• Flexible Capacity Options – From small-scale pilot plants to large industrial lines exceeding 20,000 liters/hour.

• Energy-Saving Design – Optimized heating, cooling, and pumping systems to reduce operational costs.

Versatility Across Beverage Segments

While ideal for fruit and herbal extractions, our line also accommodates:

• Tea and Coffee Extracts for ready-to-drink or concentrate formats

• Plant-Based Protein Drinks from soy, oats, almonds, and peas

• Functional Beverages infused with vitamins, minerals, and natural supplements

• Specialty Nutraceutical Drinks targeting wellness and sports nutrition markets

Meeting International Compliance Standards

Each Extractive Beverage Processing Production Line is engineered in compliance with:

• HACCP food safety requirements

• CE Certification for European market acceptance

• ISO 9001 Quality Management for consistent production performance

• FDA Food-Grade Standards for export to the United States

This ensures our clients can operate confidently in global markets without facing regulatory hurdles.

Global Reach and Professional Service

As an industry-leading manufacturer, Zhangjiagang Mic Machinery exports Extractive Beverage Processing Production Lines to over 50 countries, including the USA, Canada, UK, Germany, Saudi Arabia, Indonesia, and South Africa. We provide turnkey solutions, from design and installation to training and after-sales support.

Our after-sales service includes:

• On-site installation and commissioning

• Spare parts supply and preventive maintenance

• Operator training for maximum productivity

• Over 15 years of experience in beverage processing equipment manufacturing

• In-house engineering and R&D team for custom solutions

• Compliance with CE, ISO, and other international certifications

• Competitive pricing without compromising on quality

Conclusion

From fruit extraction to final filling, our Extractive Beverage Processing Production Line is a complete solution for beverage companies looking to scale up with confidence. Whether you are starting a new facility or upgrading existing equipment, Zhangjiagang Mic Machinery is your reliable partner for safe, efficient, and innovative beverage processing solutions.