Mango Fruit Processing Line

Engineering Excellence for the Global Mango Market

Zhangjiagang Mic Machinery stands at the forefront of industrial food processing technology, specializing in the design and manufacture of high-efficiency mango processing line solutions. As a leading machinery manufacturer, we provide turnkey systems that transform raw mangoes into a variety of premium products, including puree, juice, slices, and pulp, meeting the highest international standards of quality and hygiene.

The global demand for processed mango products is experiencing significant growth, driven by consumer interest in natural ingredients, exotic flavors, and convenient food options. Our advanced Mango Fruit Processing Line is engineered to help producers capitalize on this trend, maximizing yield, preserving nutritional value, and ensuring operational profitability.

Detailed 15-Stage Production Process

Our complete mango processing machine and production line follows a meticulously engineered processing sequence:

1. Raw Material Reception and Initial Inspection

• Capacity: 1-20 tons/hour based on configuration

• Automated dumpers with weight recording systems

• Initial visual inspection and foreign material removal

• Temporary storage in ventilated holding bins

2. Pre-Sorting and Quality Grading

• Roller conveyor with manual inspection stations

• Color sorting and maturity assessment

• Removal of damaged or unsuitable fruits

• Quality classification for different product lines

3. Pre-Washing and Soaking

• Soaking tanks with bubbling agitation system

• Food-grade disinfectant treatment (chlorine dioxide or peracetic acid)

• Debris removal through floating separation

• Water recycling and filtration systems

4. High-Pressure Spray Washing

• Multi-stage high-pressure spray tunnels (15-20 bar)

• Rotary brush washers with food-grade bristles

• Final rinse with potable water

• Water consumption monitoring and control

5. Roller Conveyor Sorting

• Second inspection and sorting opportunity

• Size grading through spacing rollers

• Final quality control before processing

• Automatic rejection of substandard fruits

6. Peeling and Destoning Preparation

• Steam peeling or knife peeling options

• Destoning machines with adjustable pit removal

• Pulp separation efficiency: 88-92%

• Capacity matching: 1-18 tons/hour

7. Crushing and Pulp Extraction

• Primary Crushers:

  • Hammer mills with adjustable impact plates

  • Stainless steel construction with sanitary design

  • Capacity: 2-15 tons/hour

• Pulp Extraction:

  • Turbo pulpers with precision screens (0.8-1.2mm)

  • Yield optimization systems

  • Continuous operation capability

8. Refining and Sieving

• Double-stage refinement process

• Screen sizes: 0.4-0.8mm for smooth texture

• Fiber separation and removal

• Pulp consistency control systems

9. Deaeration and Decanting

• Vacuum deaeration chambers

• Oxygen reduction to <0.5%

• Color preservation technology

• Foam control and elimination

10. Homogenization

• High-pressure homogenizers (150-200 bar)

• Particle size reduction to 20-50 microns

• Emulsion stability enhancement

• Viscosity control systems

11. Pasteurization

• Plate heat exchangers with precise temperature control

• Pasteurization parameters: 95-105°C for 30-60 seconds

• Energy recovery efficiency: 85%

• Automatic temperature recording and monitoring

12. Aseptic Processing

• UHT treatment: 135-140°C for 4-6 seconds

• Sterile holding tubes

• Flash cooling systems

• Aseptic transfer technology

13. Concentration (Optional)

• Multi-effect evaporators

• Concentration range: 28-32° Brix

• Aroma recovery and recombination

• Energy consumption: 0.2-0.3 kWh/kg water evaporated

14. Aseptic Storage

• Sterile tank farms with nitrogen blanketing

• Capacity: 5,000-50,000 liters per tank

• Temperature control: 20-25°C

• Sterility maintenance systems

15. Packaging and Filling

• Aseptic Bag-in-Box:

  • Capacity: 200-1000 liters per bag

  • Sterile environment maintenance

  • Automatic filling accuracy: ±0.5%

• Bottle Filling:

  • PET bottle production lines

  • Capacity: 6,000-12,000 bottles/hour

  • Nitrogen dosing for headspace protection

• Canning Lines:

  • Automatic can filling and seaming

  • Rotary pressure sterilizers

  • Cooling tunnel technology

Technical parameters of mango fruit processing line:

Technical Features and Processing Advantages

Our integrated mango pulp processing line incorporates cutting-edge technology and innovative engineering solutions:

Automated Processing Excellence

• High-Capacity Throughput: Processing capabilities from 1 ton to 20 tons per hour to meet various production scales

• Precision Sorting Systems: Advanced optical sorting technology with CCD cameras for color grading, defect detection, and size classification

• Gentle Washing Technology: Multi-stage soaking, bubbling, and spray washing systems with food-grade sanitization

• Intelligent Peeling & Destoning: Automated peeling systems and precision destoners that maximize pulp recovery while minimizing waste

Advanced Extraction and Refinement

• Pulp Extraction Systems: High-efficiency pulpers and refiners with adjustable screen sizes (0.4-1.5mm) for optimal texture control

• Low-Temperature Processing: Designed to preserve natural flavors, colors, and nutritional content throughout the processing stages

• Deaeration Technology: Vacuum deaeration systems that prevent oxidation and maintain product quality

• Homogenization: High-pressure homogenizers ensuring smooth consistency and stable emulsion

Thermal Processing and Preservation

• Plate Heat Exchangers: Precision pasteurization systems with accurate temperature control (±0.5°C)

• Aseptic Processing: UHT treatment and aseptic filling technology for extended shelf life without refrigeration

• Energy Recovery Systems: Heat regeneration technology that reduces energy consumption by up to 40%

Comprehensive Technical Support and Services

Our commitment to customer success extends beyond equipment delivery:

Professional Project Management

• Facility planning and layout design

• Utility requirement analysis and planning

• Installation supervision and commissioning

• Performance validation and optimization

Training and Knowledge Transfer

• Comprehensive operator training programs

• Maintenance team development

• Process optimization guidance

• Continuous technical support

After-Sales Service Network

• Global spare parts inventory management

• 24/7 technical support hotline

• Preventive maintenance programs

• Regular software updates and system upgrades

Why Choose Zhangjiagang Mic Machinery?

Engineering Expertise

• Decades of specialized experience in fruit processing

• Continuous R&D and innovation

• Custom engineering capabilities

• Technology partnerships with leading research institutions

Customer-Centric Approach

• Comprehensive technical consultation

• Flexible payment terms and financing options

• On-time delivery performance

• Long-term partnership commitment

Global Service Capability

• Multilingual technical support team

• Regional service centers

• Fast response times

• Comprehensive documentation

Conclusion

The Mango Fruit Processing Line from Zhangjiagang Mic Machinery represents the perfect combination of advanced technology, practical design, and reliable performance. Whether you're establishing a new processing facility or upgrading existing operations, our mango juice production line solutions provide the technological foundation for success in the competitive fruit processing industry.

Contact us today to schedule a consultation and receive a detailed proposal tailored to your specific production requirements. Our engineering team is ready to help you develop the optimal mango processing solution for your business needs.