Tea beverage production line

Pioneering Excellence in Tea Processing Technology

Zhangjiagang Mic Machinery, a leading global manufacturer of beverage processing equipment, proudly presents our state-of-the-art Tea Beverage Production Line. As a premier provider of china tea beverage production line solutions, we offer comprehensive systems designed to meet the growing global demand for ready-to-drink tea products. Our advanced tea beverage production line integrates cutting-edge technology with traditional tea processing expertise, enabling manufacturers to produce high-quality tea beverages that meet diverse consumer preferences and international quality standards.

The global tea beverage market continues to experience robust growth, driven by increasing health consciousness and consumer demand for natural, functional beverages. Our tea beverage production line provides manufacturers with the capability to produce various tea products, including bottled tea drinks, milk tea, herbal infusions, and specialty tea formulations, meeting the needs of both domestic and international markets.

Detailed 16-Stage Production Process

Our sophisticated tea beverage production line incorporates a meticulously engineered processing sequence:

1. Raw Material Reception and Inspection

• Capacity: 1-15 tons/hour

• Features:

  • Automated weighing systems with data recording

  • Metal detection and removal systems

  • Optical sorting for foreign materials

  • Quality grading conveyor system

2. Pre-cleaning and Debris Removal

• Technology: Vibrating screens with air classification

• Efficiency: 99% debris removal rate

• Parameters:

  • Vibration frequency: 50-60 Hz

  • Air velocity: 8-12 m/s

  • Screen mesh size: 3-8 mm adjustable

3. Washing and Rinsing

• Multi-stage System:

  • Bubble washing tanks with agitation

  • High-pressure spray rinsing (10-15 bar)

  • Final potable water rinse

  • Water consumption: 2-3 m³/ton

4. Extraction and Brewing

• Precision Extraction:

  • Temperature control: 80-95°C ±0.5°C

  • Time control: 5-15 minutes adjustable

  • Multi-stage counter-current extraction

  • Yield: 96-98% efficiency

5. Primary Filtration

• Technology: Rotary vacuum filters

• Filtration Precision: 100-200 microns

• Capacity: 1-12 tons/hour

• Automatic discharge systems

6. Enzyme Treatment

• Reaction Systems:

  • Temperature control: 45-55°C

  • pH control: 6.5-7.5

  • Reaction time: 30-60 minutes

  • Enzyme dosing accuracy: ±1%

7. Centrifugal Separation

• Decanter Centrifuges:

  • Rotation speed: 3000-5000 rpm

  • Separation efficiency: >95%

  • Solid content: <0.5%

  • Capacity: 1-10 tons/hour

8. Fine Filtration

• Membrane Technology:

  • Filtration precision: 0.1-5 microns

  • Automatic backflush systems

  • Continuous operation capability

  • Turbidity control: <5 NTU

9. Ingredient Mixing

• High-Shear Mixers:

  • Mixing speed: 0-1500 rpm adjustable

  • Dosing accuracy: ±0.5%

  • Homogeneity: >98%

  • Capacity: 1-8 tons/hour

10. Deaeration

• Vacuum Systems:

  • Vacuum level: -0.8 to -0.9 bar

  • Oxygen reduction: to <0.5%

  • Foam control systems

  • Capacity: 1-6 tons/hour

11. UHT Processing

• Heating System:

  • Temperature: 135-140°C

  • Holding time: 4-6 seconds

  • Energy recovery: 85% efficiency

  • Temperature control: ±0.5°C

12. Homogenization

• High-Pressure Systems:

  • Pressure: 150-200 bar

  • Capacity: 1-5 tons/hour

  • Particle size: 2-5 microns

  • Emulsion stability: >6 months

13. Cooling

• Plate Heat Exchangers:

  • Final temperature: 20-25°C

  • Cooling rate: 50°C/second

  • Energy recovery systems

  • Temperature stability: ±1°C

14. Aseptic Storage

• Tank Systems:

  • Sterile nitrogen blanketing

  • Capacity: 5,000-50,000 liters

  • Temperature control: 4-25°C

  • SIP cleaning systems

15. Aseptic Filling

• Filling Technology:

  • Rotary aseptic fillers

  • Filling accuracy: ±0.5%

  • Speed: 3,000-12,000 units/hour

  • Package types: PET, glass, cartons

16. Secondary Packaging

• Automation Systems:

  • Case packers and palletizers

  • Date coding and batch numbering

  • Quality inspection systems

  • Rejection systems

Comprehensive Production Process

Our tea beverage production line follows a meticulously engineered 16-stage process:

Raw Material Handling

• Automated tea leaf sorting and cleaning systems

• Precision weighing and proportioning equipment

• Water treatment and quality monitoring stations

Extraction and Processing

• Multi-stage hot water extraction systems

• Enzyme treatment for enhanced extraction

• Temperature-controlled brewing stations

• Concentrate preparation and standardization

Filtration and Clarification

• Primary coarse filtration

• Fine membrane filtration

• Centrifugal clarification

• Final sterile filtration

Blending and Formulation

• Automated ingredient dosing

• High-efficiency mixing systems

• Quality parameter adjustment

• Flavor harmonization

UHT Processing and Sterilization

• Ultra-high temperature treatment

• Flash cooling technology

• Aseptic transfer systems

• Temperature precision control

Packaging and Filling

• Aseptic filling technology

• Multiple packaging options

• Automatic capping and sealing

• Quality inspection systems

Competitive Advantages

Technical Superiority

• High Extraction Efficiency: 95-98% extraction rates

• Energy Conservation: Heat recovery systems reducing energy consumption

• Quality Consistency: Automated control ensuring product uniformity

• Flexible Production: Quick changeover between different products

Business Benefits

• Fast ROI: Typically 2-3 years return on investment

• Low Operating Costs: Reduced labor and utility requirements

• High Productivity: Continuous operation capability

• Market Adaptability: Suitable for various product types

Market Outlook

The global tea beverage market shows strong growth potential:

• Annual Growth Rate: 8-10% market expansion

• Consumer Trends: Increasing demand for healthy, natural beverages

• Product Innovation: Continuous development of new flavors and functions

• Market Diversification: Emerging markets showing rapid growth

Certification and Quality Standards

Our tea beverage production line complies with:

• CE Certification: European safety standards

• FDA Regulations: US food safety requirements

• ISO 9001: Quality management system certification

• ISO 22000: Food safety management certification

• GMP Standards: Good manufacturing practice compliance

Why Choose Zhangjiagang Mic Machinery?

Engineering Expertise

• 20+ Years Experience: Extensive beverage processing knowledge

• R&D Capability: Continuous technological innovation

• Custom Solutions: Tailored engineering for specific needs

• Quality Commitment: Rigorous quality control standards

Global Service

• International Experience: Projects in over 35 countries

• Localized Support: Regional service centers

• Multilingual Team: Global communication capability

• Logistics Network: Efficient global shipping solutions

Conclusion

The Tea Beverage Production Line from Zhangjiagang Mic Machinery represents the perfect integration of advanced technology and practical manufacturing needs. Our china tea beverage production line solutions provide manufacturers with the capability to produce high-quality tea beverages that meet the demands of today's competitive market.

Whether you are establishing a new production facility or upgrading existing operations, our tea beverage production line offers the reliability, efficiency, and quality you need to succeed in the global beverage industry.

Contact us today to discuss your specific requirements and discover how our tea beverage production solutions can help you achieve your business goals.