Beer filling machines are vital equipment for breweries that want to automate and streamline their production lines. Whether you're a craft brewery or a large-scale production facility, choosing the right beer filling machine is crucial for maintaining product quality and improving efficiency. In this article, we’ll cover the different types of beer filling machines, the working principle behind them, how they operate, and what factors influence the cost of a beer filling machine.
What Are the Different Types of Beer Fillers?
Beer filling machines come in various types, designed to meet the specific needs of different production scales and packaging formats. Here are the most common types:
1. Manual Beer Fillers
• Typically used by home brewers and small craft breweries.
• Require hands-on operation for filling, capping, and packaging.
• Cost-effective, like cheap beer filling equipment or cheap beer filling machine options, suitable for small batches.
2. Semi-Automatic Beer Fillers
• Partially automated machines that require some manual intervention.
• Ideal for small to medium-scale breweries that need efficiency but can still manage some manual labor.
• Available in cheap craft beer filling machine versions and are generally more affordable than fully automatic machines.
3. Automatic Beer Fillers
• Fully automated systems that handle the entire filling process without human intervention.
• Used by large-scale breweries for high-volume production.
• Machines such as cheap automatic beer filler or wholesale automatic beer filling machine are ideal for commercial operations.
4. Bottom Fill Beer Machines
• Bottom-fill machines are designed for filling beer from the bottom of the bottle or can, preventing excessive foam.
• They are ideal for maintaining carbonation levels and ensuring product quality.
• Examples include cheap bottom fill beer machine and wholesale bottom fill beer machine, which are available in various sizes and configurations.
5. Rotary Beer Fillers
• These are high-speed machines used in large-scale production lines, where beer is filled into bottles or cans in a continuous rotating motion.
• Typically found in high-capacity production lines like wholesale beer filling machine and high-quality beer filling line.
6. Craft Beer Filling Machines
• Specifically designed for smaller production runs or craft breweries, these machines can handle bottles and cans of various sizes.
• Cheap craft beer filling machine options are designed for breweries that produce limited batches of beer and need precise control over the filling process.
More High-quality Beer Filling Machine For Bottle Model And Speed Click
Model |
MIC12-12-1 |
MIC18-18-1 |
MIC18-18-6 |
MIC24-24-6 |
MIC24-24-8 |
MIC32-32-8 |
MIC Semi Automatic |
Application |
Beer, Carbonated Beverage, Gas Drinks, Sparking Water, And So On |
||||||
Packing Type |
Aluminum Bottle, Metal Bottle, Tin Bottle, Pet Bottle Etc |
||||||
Speed |
300-1500BPH |
1000-2500BPH |
2000-4000BPH |
4000BPH |
2000-6000BPH |
4800-7500BPH |
200-800BPH |
Filling Arrange |
180ml, 250ml, 330ml, 355ml, 440ml, 500ml, 8oz, 12oz, 16oz, 1L and so on (0.1-1L) |
||||||
Power |
|
|
2.2KW |
1.5KW |
1.5KW |
5.0KW |
0.3KW |
Size |
|
|
2.5*1.9*2.3 (M) |
2.2*1.8*2.55 (M) |
2.5*1.4*2.5 (M) |
3.4*2.5*2.3 (M) |
2.0*0.7*2.0 (M) |
Weight |
|
|
3500KG |
3500KG |
4500KG |
10000KG |
150KG |
More High-quality Beer Filling Machine For Can Model And Speed Click
Model |
MIC 12-1 |
MIC 18-1 |
MIC 18-6 |
MIC 24-6 |
MIC 32-8 |
MIC 40-10 |
MIC4-4-1 |
MIC Semi Automatic |
Application |
Beer, Carbonated Beverage, Gas Drinks, Sparking Water, And So On |
|||||||
Packing Type |
Aluminum Cans, Metal Cans, Tin Cans, Pet Cans Etc |
|||||||
Speed |
1000-2000CPH |
1000-2500CPH |
3000-6000CPH |
4000-8000CPH |
6000-10000CPH |
8000-15000CPH |
1000-1500CPH |
|
Filling Arrange |
180ml, 250ml, 330ml, 355ml, 440ml, 500ml, 8oz, 12oz, 16oz, 1L and so on (0.1-1L) |
|||||||
Power |
1.1KW |
1.5KW |
2.5KW |
3.5KW |
4.2KW |
5.5KW |
2.0-3.5KW |
|
Size |
1.8*1.3*1.95 (M) |
1.9*1.3*1.95 (M) |
2.3*1.4*1.9 (M) |
2.58*1.7*1.8 (M) |
2.8*1.7*1.95 (M) |
3.0*1.9*2.1 (M) |
2.2*1.15*2.05 (M) |
5.75*5.5*4.8 (M) |
Weight |
1800KG |
2100KG |
2500KG |
3000KG |
3800KG |
4500KG |
550KG |
15KG |
What Is the Principle of a Beer Filling Machine?
1. CO₂ Purging
Before filling, the bottles or cans are purged with CO₂ gas to remove any air, which helps preserve the beer’s freshness and prevent oxidation.
2. Filling Process
The filling head dispenses beer into the container, typically using a counter-pressure system. In a cheap automatic beer filling machine, the filling system ensures that beer flows smoothly without causing excessive foaming.
3. Sealing and Capping
After filling, the container is sealed with a cap to maintain freshness and prevent contamination. Cheap beer bottle capping machines are used to securely seal the bottles or cans after filling.
4. Labeling and Packaging
Once filled and sealed, the beer is labeled and packaged for distribution. Cheap beer packaging machines are used for labeling and packaging, ensuring the product is ready for sale.
How Does a Beer Filling Machine Work?
What Is the Cost of a Beer Filling Machine?
1. Manual Beer Fillers
• Cost: $500 – $2,000
• Description: These are basic machines that require manual labor. They are ideal for small craft breweries and homebrewers.
• Example: Cheap beer filling machine or cheap craft beer filling machine.
2. Semi-Automatic Beer Fillers
• Cost: $2,000 – $8,000
• Description: These machines automate some aspects of the filling process but still require manual assistance for other tasks.
• Example: Cheap beer filling equipment or cheap semi-automatic beer filling machine.
3. Automatic Beer Fillers
• Cost: $10,000 – $50,000+
• Description: These fully automated systems handle the entire filling process and are suited for large-scale production.
• Example: Wholesale beer filling machine, high-quality beer filling line, or wholesale automatic beer filling machine.
4. Rotary Beer Fillers
• Cost: $20,000 – $100,000+
• Description: Rotary fillers are high-speed systems used in large breweries for filling bottles or cans at a very fast rate.
• Example: Wholesale beer filling line or high-quality beer filling equipment.
5. Bottom Fill Beer Machines
• Cost: $5,000 – $30,000+
• Description: These machines are designed to fill containers from the bottom to reduce foam and preserve carbonation.
• Example: Cheap bottom fill beer machine or high-quality bottom fill beer machine.
6. Craft Beer Filling Machines
• Cost: $3,000 – $20,000
• Description: These machines are specially designed for smaller-scale beer production. They are often more affordable for craft brewers.
• Example: Cheap craft beer filling machine or wholesale craft beer filling machine.
Other Costs to Consider
• Beer Packaging Equipment: Packaging systems like labeling and capping machines can add additional costs to your overall setup.
• Installation and Maintenance: Some machines may require installation or periodic maintenance, adding to the cost.
Conclusion