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Single Effect Falling Film Evaporator

Single Effect Falling Film Evaporator
Single Effect Falling Film Evaporator
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  • INTRODUCTION
  • PARAMETER
This equipment adopts falling film evaporation. It is mainly composed of evaporator, separator, condenser and other parts. It is widely used in concentration and dehydration in food, biology, pharmaceutical, organic solvent, chemical and other industries. The control mode is manual control and automatic control.

Product Description: Single Effect Falling Film Evaporator


Zhangjiagang Mic Machinery introduces the advanced Single Effect Falling Film Evaporator, an essential piece of industrial equipment designed for efficient concentration of heat-sensitive liquids across various industries. As a leading auxiliary machine supplier and manufacturer, we specialize in providing high-performance evaporation solutions that deliver exceptional operational efficiency and product quality.

Key Features and Benefits


  • High-Efficiency Operation: Utilizes thin-film evaporation technology to achieve optimal heat transfer rates while minimizing thermal degradation of sensitive products

  • Energy-Saving Design: Incorporates advanced heat exchange surfaces and precise temperature control systems to reduce energy consumption by up to 30% compared to conventional evaporators

  • Versatile Applications: Suitable for concentrating fruit juices, dairy products, pharmaceutical solutions, and chemical compounds with gentle processing conditions

  • Automated Control System: Features PLC-based automation with touchscreen interface for precise monitoring and adjustment of process parameters including temperature, flow rate, and concentration levels

  • Hygienic Construction: Manufactured from 316L stainless steel with polished surfaces and CIP (Clean-in-Place) capabilities to meet GMP and FDA standards

Technical Specifications


  • Capacity Range: 500-10,000 liters per hour

  • Operating Temperature: 40-90°C with ±1°C accuracy

  • Vacuum System: Maintains operating pressures from 0.1-0.5 bar absolute

  • Material of Construction: 316L stainless steel for all product contact surfaces

  • Heat Transfer Area: Customizable from 10-200 m² based on application requirements

Industry Applications


Our Single Effect Falling Film Evaporator serves multiple sectors:

  • Food and Beverage: Concentration of fruit juices, dairy products, and plant-based extracts

  • Pharmaceutical: Gentle evaporation of heat-sensitive active pharmaceutical ingredients (APIs)

  • Chemical Industry: Recovery of solvents and concentration of chemical solutions

  • Environmental Applications: Wastewater treatment and by-product recovery

As experienced auxiliary equipment manufacturers, we ensure each system is tailored to meet specific process requirements and production goals.

Why Choose Our Equipment?


  • Proven Reliability: Robust design ensures continuous operation with minimal maintenance requirements

  • Technical Expertise: 20+ years of experience in evaporation technology and process engineering

  • Comprehensive Support: Installation supervision, operator training, and after-sales service

  • Global Certification: CE, ASME, and PED compliance for international operations

Contact Us Today to discuss how our Single Effect Falling Film Evaporator can optimize your concentration processes. Our engineering team is ready to provide customized solutions and detailed technical specifications.
Project MIC-100 MIC-200 MIC-400 MIC-600 MIC-800 MIC-1000 MIC-1200
Ethanol evaporation capacity (kg/h) 100 200 400 600 800 1000 1200
A Heating source medium Steam
Raw steam pressure (Mpa) 0.085 (Absolute pressure)
Steam heat consumption (kcal/h) 30000 60000 120000 180000 240000 300000 360000
B Heating source medium Heat transfer oil
Heat transfer oil inlet and outlet temperature (°C) 120-130/100-110
Heat consumption of heat transfer oil (kcal/h) 31000 62000 124000 186000 248000 310000 372000
Working pressure of heat transfer oil (Mpa) 0.15-0.20
Evaporation temperature (°C) 65-75
Ethanol discharge temperature (°C) 35-40
Concentrate discharge temperature (°C) 63-73
Vacuum (-Mpa) 0.065-0.077
Heating area (㎡) 3.0 6.0 12 18 24 30 36
Condensing area (㎡) 6.0 12 24 36 48 60 72
Condenser working pressure (Mpa) 0.20-0.25
Cooling area (㎡) 2.0 3.0 4.0 5.0 6.0 8.0 10
Cooler working pressure (Mpa) 0.15-0.20
Cooling water circulation (t/h) 3.8 7.6 17 24 32 39 47
Cooling water working pressure (Mpa) 0.20-0.25
Cooling water inlet and outlet temperature (°C) 32-35/40-43
Chilled water consumption (kcal/h) 1500 3000 6000 9000 12000 15000 18000
Chilled water inlet and outlet temperature (°C) 10-20/18-28
Chilled water working pressure (Mpa) 0.15-0.20
Total installed powrer (kw/h) 3.75 5.55 6.6 8.7 10.7 12.5 14.25
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