Palletizer

Fully Automatic Single Column Palletizer JYMD15 by Micmachinery

Overview

Introducing the JYMD15, the fully automatic palletiser designed to revolutionize your production line. At Micmachinery, we understand the need for efficiency and reliability, which is why this advanced palletizing equipment is engineered to automate your palletizing process.

Key Benefits

Enhanced Efficiency:The JYMD15 automates the entire palletizing operation, significantly reducing manual labor and freeing your workforce for more critical tasks.

Versatility:Capable of handling various product types—from cartons to bags—this automated palletiser adapts to multiple industries, ensuring a smooth operation regardless of your product.

Design Features

Compact Footprint：The JYMD15’s compact design optimizes floor space while delivering high output, making it an ideal choice for facilities with limited room.

User-Friendly Controls: With an intuitive control system, programming and adjusting pallet configurations is straightforward, allowing quick adaptations to production needs.

Cost-Effectiveness

When evaluating palletising equipment, the JYMD15 stands out for its exceptional value. This machine not only enhances productivity but also reduces operational costs over time, making it a wise investment for your business.

Seamless Integration

For a fully automated workflow, consider pairing the JYMD15 with an automatic depalletizer. This combination creates a streamlined system that maximizes throughput and minimizes downtime.

Conclusion

Elevate your production capabilities with the Fully Automatic Single Column Palletizer JYMD15 from Micmachinery. Experience the ultimate in automated palletizing solutions and transform your operations today!

Project Overview

Key Components: Differential Speed Device、 Film Bag Editing Device、Lifting and Palletizing Device、Automatic Pallet Supply Device、Solid Stack Discharge Device、Safety Door Device

Machine Usage

The palletizer is designed to automate the stacking of film bags onto pallets (wooden or plastic) according to a specified arrangement. It allows for multiple layers of stacking and automatically transports completed pallets to the pallet station, facilitating easy forklift access for warehouse storage.

Control System:

Utilizes PLC + touch screen control for intelligent operation and management, ensuring ease of use and significantly reducing labor intensity.

Design Features:

High speed, stability, and space-saving design.

Separate take-off plate for faster and more efficient operation.

Versatile, with quick adjustments for palletizing products of various specifications.

Process Flow

1. Automatic Feeding: Film packs are conveyed via a conveyor belt.

2. Automatic Alignment: Film packs are redirected through the steering device according to a counting program for alignment.

3. Layer Stacking:

Once aligned, the layer pushing device moves the aligned layer to the storage layer.

The layer then rises to the stacking position and is released, completing one layer of stacking.

4. Repetition: The process repeats for additional layers until the palletizing is complete, at which point the full pallet is automatically output.

Process Characteristics

Safety Protection: Constructed from engineering plastics and carbon steel, meeting national safety standards.

Space Efficiency:Side-entry bag method simplifies the conveyor system and reduces overall investment costs.

Advanced Design: Low-position stacking with an international design concept enhances movement stability and minimizes power consumption.

User Interface:Equipped with Weiluntong touch screen for real-time dialogue, displaying production speed, fault causes, and locations.High automation level with stepless speed regulation via a frequency converter.

Reliability:Uses high-quality cylinders for reliable performance during high-intensity, long-term operations.The palletizing method is easily adjustable through the interface, allowing various methods without part changes.

Safety Measures:Safety door features an electrical induction device that halts operations when opened.

Quality Components:95% of electrical components are from well-known European brands, ensuring stable performance and efficiency.

Lifting System: Controlled by a dedicated motor for precise positioning.

Noise Levels:Operates at below 75 dB, conforming to international standards.

Hygienic Standards: Utilizes oil-free lubricated pneumatic components, with 60% of moving parts designed for lifetime oil-free operation, reducing maintenance costs.

Main Structure and Functions of the Automated Palletizing System

1. Differential Device

Utilizes a roller conveyor and belt separator to transport film bags forward at specified intervals, preparing them for the turning process.

2. Steering Device

Automatically adjusts the orientation of film bags according to the predetermined arrangement, ensuring precise placement.

3. Editing Device

Employs a power roller conveyor to automatically group film packs based on the selected palletizing configuration.

4. Push Bag Device

The supply conveyor belt uses a cylinder mechanism to push the sorted first row of film packs into the storage layer device. It subsequently pushes the second and third rows in succession, forming a complete sorting layer.

5. Automatic Palletizing Device

Once film packs are organized into a layer, they are pushed into an elevator by a push plate. The elevator then rises and advances to position the layer smoothly onto the pallet or previous layer. The palletizing device operates via a variable frequency motor, driving the chain for lifting, lowering, and horizontal movement.

6. Automatic Tray Feeding Device

Tray Supply Device: The pallet warehouse can hold up to 10 empty pallets, supplying them to the palletizing device according to programmed requirements, powered by a dedicated motor.

Tray Output Device: When a pallet reaches the designated stacking layer count, a signal triggers the automatic output to the stacking position. The completed stack is then conveyed to a specified location (or connected to an automatic winding machine) via a roller conveyor belt.

7. Safety Door Device

Incorporates multiple safety protection functions, including:

Standby for Package Shortages: Monitors the incoming package conveyor belt for any shortages.

Palletizing Horizontal Movement Limit Detection:Ensures safe lateral movement limits are adhered to.

Palletizing Vertical Movement Limit Detection: Monitors vertical movement to prevent unsafe operation.

Automatic Shutdown:Activates when an operator crosses the safety isolation line.

Material Specifications

Rack: SS41 (A3 Steel, Painted)

Bearing:S45C Bearing Steel

Roller: Stainless Steel Roller

Hood:SS41 (A3 Steel, Painted)