MIC 24-24-8 pet bottle filling machine(8000 bottles/hour)

MIC 24-24-8 pet bottle filling machine(8000 bottles/hour)
MIC 24-24-8 pet bottle filling machine(8000 bottles/hour)
MIC 24-24-8 pet bottle filling machine(8000 bottles/hour)
MIC 24-24-8 pet bottle filling machine(8000 bottles/hour)
Video
  • Introduction
  • Technical parameter

24-24-8 PET Bottle Filling Machine: The Pinnacle of High-Speed Bottling Efficiency


Introducing Unmatched Production Capacity for Modern Beverage and Liquid Packaging


Step into the future of high-volume liquid packaging with our revolutionary 24-24-8 PET Bottle Filling Machine. This fully integrated, monoblock system is engineered for manufacturers who demand maximum output without compromising on precision or quality. The "24-24-8" configuration—24 rinsing stations, 24 filling stations, and 8 capping stations—represents the gold standard in production line design, delivering unparalleled speed and seamless, continuous operation for the most demanding environments.


Engineered for Peak Performance and Uninterrupted Workflow


This machine is not just a component; it is a complete bottling solution. As a fully integrated plastic bottle filling machine, it consolidates three critical processes—rinsing, filling, and capping—into a single, synchronized unit. This monoblock design eliminates transfer delays and bottlenecks, significantly boosting your overall equipment effectiveness (OEE). Engineered specifically for PET materials, this advanced pet filling machine handles everything from lightweight water bottles to robust carbonated drink containers with absolute precision, preventing deformation and ensuring a perfect seal.


Key Features and Operational Advantages:


  • Maximum Production Throughput: Achieve exceptional output speeds of up to 5,000+ bottles per hour (BPH), making it the ideal solution for large-scale beverage producers, water plants, and juice manufacturers.

  • Simultaneous Triple-Action Operation: The integrated design allows for bottles to be rinsed, filled, and capped in one continuous, fluid motion, drastically reducing cycle time and maximizing floor space efficiency.

  • Absolute Filling Accuracy: Equipped with state-of-the-art volumetric or flow meter filling technology, the system guarantees precise fill levels within ±0.5% deviation, minimizing product giveaway and ensuring label compliance.

  • Hygienic and Sanitary Design: Constructed entirely from AISI 304 and 316L stainless steel with CIP (Clean-in-Place) capabilities, this pet bottle filling machine meets the most stringent international hygiene standards for food and beverage production.

  • Uncompromising Cap Tightening: The 8-station capping module ensures uniform torque application for screw caps from 18mm to 38mm, guaranteeing leak-proof seals and consumer safety.


Why the 24-24-8 Configuration is a Game-Changer


The specific 24-24-8 architecture is engineered for optimal line balance. With equal emphasis on rinsing and filling, the system maintains a consistent bottle flow, while the 8 capping stations are precisely calibrated to keep pace. This sophisticated plastic bottle filling machine is controlled by an intuitive PLC with a user-friendly HMI touchscreen, allowing for easy recipe management, rapid changeovers, and real-time monitoring of all operational parameters.


A Strategic Investment for Growth


This system is more than just machinery; it is a strategic asset designed to scale with your business. Its robust construction and low-maintenance design ensure long-term reliability and a rapid return on investment. Whether you are expanding an existing facility or launching a new high-capacity production line, this pet filling machine provides the foundational power to dominate your market.

Ideal for:

  • Carbonated Soft Drinks (CSD) and Still Water

  • Fruit Juices and Ready-to-Drink (RTD) Teas

  • Sports and Energy Drinks

  • Edible Oils and Light Viscosity Liquids


Ready to Revolutionize Your Production Output?


If your goal is to achieve new heights in productivity and efficiency, the 24-24-8 PET Bottle Filling Machine is your ultimate solution. Contact our engineering team today to request a detailed technical specification sheet and schedule a personalized consultation. Let us demonstrate how this world-class plastic bottle filling machine can become the cornerstone of your packaging success.

Equipment Features

  • The machine features a compact structure, a comprehensive control system, user-friendly operation, and a high degree of automation.

  • All parts contacting materials are made of imported high-quality stainless steel, with no process dead corners, making them easy to clean.

  • Equipped with high-precision, high-speed quantitative filling valves to ensure accurate liquid level, no liquid loss, and excellent filling quality.

  • Incorporates an efficient cap sorting system with comprehensive cap feeding technology and protection devices.

  • Changing bottle shapes does not require adjusting the equipment height; it can be achieved simply by replacing the bottle transfer stars, making the operation simple and convenient.

  • The control system includes functions such as automatic water level control, cap absence detection, bottle rinsing auto-stop, and production counting.

  • The bottle washing system uses highly efficient cleaning spray nozzles produced by Spraying Systems Co. (USA), capable of cleaning every part inside the bottle.

  • Key electrical components, control valves, frequency converters, etc., are all imported to ensure the machine's excellent performance.

  • All components in the pneumatic system are internationally renowned products.

Washing Part

Washing Part



The bottles enter the rinsing machine via the transfer star wheel. Sterilized water is used, and the bottle clamps hold the bottle neck while flipping it 180° upward along the rinsing guide rail to position the neck downward. In a specific area of the rinsing machine (determined by the water distribution plate—the rinsing water is pumped by the rinsing water pump into the distribution plate, which then distributes it through 24 pipelines to the rinsing clamps), the nozzles of the rinsing clamps spray water to clean the inner walls of the bottles. After rinsing and draining, the bottles are flipped 180° downward along the guide rail while held by the clamps, positioning the neck upward. The cleaned bottles are then discharged from the rinsing machine via a transition steel wheel (for pure water rinsing) and conveyed to the next process—filling.


Filling Part

Filling Part


The bottles entering the filling machine are held at the bottle mouth by the bottleneck pallet, and the filling valve is lowered and raised by a mechanical lifting mechanism under the action of a cam. The filling process is carried out using a plunger filling method. After the mechanical lifting and lowering mechanism leaves the contact bottle mouth, it opens to complete the filling process. After the filling is completed, the mechanical mechanism lifts and closes the filling valve, leaving the bottle mouth. After the filling is completed, the bottle bottleneck transition wheel enters the capping machine

Capping Part

Capping Part


After filling, the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one bottling machine by the conveyor chain. The entire equipment is enclosed by a sealed window, with the height of the sealed window higher than the highest point of the equipment. There are appropriate passages left at the bottle inlet and outlet, and an exhaust duct is left at the bottom of the sealed window.

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Parameter Specification
Number of Stations Washing: 24, Filling: 24, Capping: 8
Rated Capacity 8000 bottles/hour (for 330ml, 500ml)
Applicable Bottle Specifications Diameter: 60-105 mm, Height: 100-300 mm
Rinsing Water Consumption 1.2 tons/hour
Filling Water Consumption 4 tons/hour
Main Machine Power 3 kW
Rinsing Water Pump Power 0.5 kW
Air Source Pressure 0.7 MPa
Air Consumption 0.8 m³/min
Cap Sorting Motor Power 0.37 kW
Overall Dimensions (L×W×H) 2850 × 2350 × 2200 mm
Total Weight 7500 kg
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