MIC 24-24-8 juice bottle packing machine(8000 bottles/hour)

MIC 24-24-8 juice bottle packing machine(8000 bottles/hour)
MIC 24-24-8 juice bottle packing machine(8000 bottles/hour)
MIC 24-24-8 juice bottle packing machine(8000 bottles/hour)
MIC 24-24-8 juice bottle packing machine(8000 bottles/hour)
Video
  • Introduction
  • Technical parameter

Premium Performance for Modern Juice Production Facilities

Experience unparalleled efficiency in juice packaging with our 24-24-8 PET Bottle Filling Machine. This integrated monoblock system represents the pinnacle of juice filling machine technology, specifically engineered to handle the unique requirements of fruit juice products. Combining 24 rinsing stations, 24 filling stations, and 8 capping stations into a single streamlined unit, this advanced fruit juice filling machine delivers exceptional performance for juice manufacturers seeking to maximize production capacity while preserving product quality and nutritional value.


Specialized Engineering for Juice Applications

As a comprehensive juice bottle packing machine, this system incorporates specialized features that address the challenges of juice packaging. The filling system utilizes precision volumetric technology with nitrogen flushing capabilities to minimize oxidation, preserving flavor, color, and vitamin content. Designed to handle various juice types – from clear apple juice to pulpy orange concentrates – this versatile juice filling machine maintains consistent fill levels within ±0.5% accuracy while accommodating PET bottles from 200ml to 2 liters.


Advanced Technical Features

  • High-Speed Production: Achieve outputs of 4,500-5,200 bottles per hour with the optimized 24-24-8 configuration

  • Gentle Product Handling: Specialized filling valves with anti-drip technology prevent product degradation and maintain bottle cleanliness

  • Oxidation Prevention: Optional nitrogen injection system minimizes oxygen uptake for extended shelf life

  • Hygienic Design: Constructed from food-grade 304 stainless steel with full CIP (Clean-in-Place) capabilities

  • Intelligent Control System: User-friendly PLC with recipe storage for multiple juice products and comprehensive production monitoring


Complete Juice Packaging Solution

This integrated juice bottle packing machine combines three critical operations into one continuous process, eliminating transfer points and reducing contamination risk. The system efficiently handles the entire packaging sequence – from bottle rinsing and precise filling to secure capping – making it the ideal fruit juice filling machine for high-volume production environments. The monoblock design significantly reduces floor space requirements while ensuring perfect synchronization between all operational stages.


Key Operational Benefits

  • Preserved Product Quality: Advanced filling technology maintains juice integrity and nutritional value

  • Rapid Changeover: Quick-adjustment systems enable fast transitions between different juice types and bottle sizes

  • Reduced Product Waste: Precision filling and anti-drip nozzles minimize product loss to less than 0.3%

  • Easy Maintenance: Accessible components and modular design simplify cleaning and maintenance procedures

  • Energy Efficient Operation: Servo-driven systems reduce power consumption by up to 25% compared to conventional machines


Applications and Compatibility

This specialized juice filling machine accommodates diverse juice products:

  • Fruit Juices: Orange, apple, grape, pineapple, and mixed fruit blends

  • Vegetable Juices: Tomato, carrot, beetroot, and vegetable combinations

  • Specialty Beverages: NFC (Not-From-Concentrate) juices, cold-pressed products, and functional juice drinks

  • Juice Concentrates: Frozen concentrate and liquid concentrate products

  • Juice-Based Products: Fruit nectars, juice drinks, and smoothies


Transform Your Juice Packaging Operations

This advanced fruit juice filling machine represents more than equipment – it's a strategic investment in your juice manufacturing future. The 24-24-8 configuration provides the perfect balance between production speed and product quality, making it ideal for both established juice brands and expanding production facilities. With its robust construction and reliable performance, this juice bottle packing machine ensures consistent operation through extended production runs while maintaining the highest quality standards.


Comprehensive Support Package

Our commitment to your success includes:

  • Professional installation and commissioning by experienced engineers

  • Comprehensive operator training focused on juice-specific requirements

  • Technical support with expertise in juice production challenges

  • Preventive maintenance programs and readily available spare parts

  • Performance optimization for your specific juice products


Equipment Features

  • The machine features a compact structure, a comprehensive control system, user-friendly operation, and a high degree of automation.

  • All parts contacting materials are made of imported high-quality stainless steel, with no process dead corners, making them easy to clean.

  • Equipped with high-precision, high-speed quantitative filling valves to ensure accurate liquid level, no liquid loss, and excellent filling quality.

  • Incorporates an efficient cap sorting system with comprehensive cap feeding technology and protection devices.

  • Changing bottle shapes does not require adjusting the equipment height; it can be achieved simply by replacing the bottle transfer stars, making the operation simple and convenient.

  • The control system includes functions such as automatic water level control, cap absence detection, bottle rinsing auto-stop, and production counting.

  • The bottle washing system uses highly efficient cleaning spray nozzles produced by Spraying Systems Co. (USA), capable of cleaning every part inside the bottle.

  • Key electrical components, control valves, frequency converters, etc., are all imported to ensure the machine's excellent performance.

  • All components in the pneumatic system are internationally renowned products.

Washing Part

Washing Part



The bottles enter the rinsing machine via the transfer star wheel. Sterilized water is used, and the bottle clamps hold the bottle neck while flipping it 180° upward along the rinsing guide rail to position the neck downward. In a specific area of the rinsing machine (determined by the water distribution plate—the rinsing water is pumped by the rinsing water pump into the distribution plate, which then distributes it through 24 pipelines to the rinsing clamps), the nozzles of the rinsing clamps spray water to clean the inner walls of the bottles. After rinsing and draining, the bottles are flipped 180° downward along the guide rail while held by the clamps, positioning the neck upward. The cleaned bottles are then discharged from the rinsing machine via a transition steel wheel (for pure water rinsing) and conveyed to the next process—filling.


Filling Part

Filling Part


The bottles entering the filling machine are held at the bottle mouth by the bottleneck pallet, and the filling valve is lowered and raised by a mechanical lifting mechanism under the action of a cam. The filling process is carried out using a plunger filling method. After the mechanical lifting and lowering mechanism leaves the contact bottle mouth, it opens to complete the filling process. After the filling is completed, the mechanical mechanism lifts and closes the filling valve, leaving the bottle mouth. After the filling is completed, the bottle bottleneck transition wheel enters the capping machine

Capping Part

Capping Part


After filling, the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one bottling machine by the conveyor chain. The entire equipment is enclosed by a sealed window, with the height of the sealed window higher than the highest point of the equipment. There are appropriate passages left at the bottle inlet and outlet, and an exhaust duct is left at the bottom of the sealed window.

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Parameter Specification
Number of Stations Washing: 24, Filling: 24, Capping: 8
Rated Capacity 8000 bottles/hour (for 330ml, 500ml)
Applicable Bottle Specifications Diameter: 60-105 mm, Height: 100-300 mm
Rinsing Water Consumption 1.2 tons/hour
Filling Water Consumption 4 tons/hour
Main Machine Power 3 kW
Rinsing Water Pump Power 0.5 kW
Air Source Pressure 0.7 MPa
Air Consumption 0.8 m³/min
Cap Sorting Motor Power 0.37 kW
Overall Dimensions (L×W×H) 2850 × 2350 × 2200 mm
Total Weight 7500 kg
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