Introducing our 24-24-8 Monoblock Bottling System – the pinnacle of high-speed liquid packaging technology specifically engineered for juice manufacturers. This integrated fruit juice bottling machine combines rinsing, filling, and capping operations into one seamless monoblock unit, delivering exceptional productivity for medium to large-scale juice production facilities. With 24 rinsing stations, 24 filling stations, and 8 capping stations, this system represents the perfect balance of speed, precision, and reliability that modern juice producers demand.
Precision Engineering for Superior Juice Quality
Designed with the unique requirements of juice products in mind, this advanced juice bottling equipment maintains product integrity through every stage of the packaging process. The filling system features specialized anti-drip nozzles and oxygen barrier technology that minimizes oxidation, preserving flavor, color, and nutritional value. Whether handling pulpy orange juice, clear apple juice, or nutrient-enhanced blends, this machine delivers consistent results with fill accuracy within ±0.5%.
Key Features and Technical Advantages
High-Capacity Performance: Achieve production speeds up to 4,800 bottles per hour with the optimized 24-24-8 configuration
Gentle Handling Technology: Customized bottle grippers and elevation systems ensure smooth handling of various PET container sizes from 200ml to 2 liters
Hygienic Design: Constructed with food-grade 304 stainless steel and featuring CIP (Clean-in-Place) systems for optimal sanitation
Versatile Application: Quick-change parts allow for rapid transitions between different juice products and bottle formats
Intelligent Control System: User-friendly HMI interface with recipe storage and comprehensive production data monitoring
Why Choose Our Juice Bottling Solutions?
This comprehensive juice bottling machine for sale addresses the specific challenges faced by juice manufacturers. The monoblock design significantly reduces floor space requirements while eliminating transfer points where contamination or bottle damage could occur. The filling valves are specifically calibrated to handle varying juice viscosities, from thin clarified juices to thicker nectars with pulp particles, making it the most versatile fruit juice bottling machine in its class.
Applications and Compatibility
Fruit Juices: Orange, apple, grape, pineapple, and mixed blends
Vegetable Juices: Tomato, carrot, and vegetable combinations
Functional Beverages: Vitamin-fortified juices and wellness drinks
Premium Products: Cold-pressed and NFC (Not-From-Concentrate) juices
Transform Your Production Capabilities
This advanced juice bottling equipment represents more than just machinery – it's a strategic investment in your company's growth and competitive edge. The robust construction and minimal maintenance requirements ensure years of reliable operation, while the modular design allows for future upgrades as your production needs evolve.
Comprehensive Support and Service
When you invest in this premium juice bottling machine for sale, you gain more than just equipment – you gain a partnership. Our comprehensive support package includes:
Professional installation and commissioning
Operator and maintenance training programs
Ready availability of spare parts
Technical support and remote diagnostics
Preventive maintenance contracts
Request Your Personalized Consultation
Discover why leading juice manufacturers worldwide trust our 24-24-8 monoblock system for their critical packaging operations. This exceptional fruit juice bottling machine delivers the perfect combination of speed, accuracy, and reliability that modern juice production demands.
Contact our packaging specialists today to arrange a detailed product demonstration and receive a customized quotation. Let us show you how this innovative juice bottling equipment can optimize your production line, reduce operating costs, and drive your business growth.
Equipment Features
The machine features a compact structure, a comprehensive control system, user-friendly operation, and a high degree of automation.
All parts contacting materials are made of imported high-quality stainless steel, with no process dead corners, making them easy to clean.
Equipped with high-precision, high-speed quantitative filling valves to ensure accurate liquid level, no liquid loss, and excellent filling quality.
Incorporates an efficient cap sorting system with comprehensive cap feeding technology and protection devices.
Changing bottle shapes does not require adjusting the equipment height; it can be achieved simply by replacing the bottle transfer stars, making the operation simple and convenient.
The control system includes functions such as automatic water level control, cap absence detection, bottle rinsing auto-stop, and production counting.
The bottle washing system uses highly efficient cleaning spray nozzles produced by Spraying Systems Co. (USA), capable of cleaning every part inside the bottle.
Key electrical components, control valves, frequency converters, etc., are all imported to ensure the machine's excellent performance.
All components in the pneumatic system are internationally renowned products.
Washing Part
Filling Part
The bottles entering the filling machine are held at the bottle mouth by the bottleneck pallet, and the filling valve is lowered and raised by a mechanical lifting mechanism under the action of a cam. The filling process is carried out using a plunger filling method. After the mechanical lifting and lowering mechanism leaves the contact bottle mouth, it opens to complete the filling process. After the filling is completed, the mechanical mechanism lifts and closes the filling valve, leaving the bottle mouth. After the filling is completed, the bottle bottleneck transition wheel enters the capping machine
Capping Part
After filling, the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one bottling machine by the conveyor chain. The entire equipment is enclosed by a sealed window, with the height of the sealed window higher than the highest point of the equipment. There are appropriate passages left at the bottle inlet and outlet, and an exhaust duct is left at the bottom of the sealed window.
| Parameter | Specification |
|---|---|
| Number of Stations | Washing: 24, Filling: 24, Capping: 8 |
| Rated Capacity | 8000 bottles/hour (for 330ml, 500ml) |
| Applicable Bottle Specifications | Diameter: 60-105 mm, Height: 100-300 mm |
| Rinsing Water Consumption | 1.2 tons/hour |
| Filling Water Consumption | 4 tons/hour |
| Main Machine Power | 3 kW |
| Rinsing Water Pump Power | 0.5 kW |
| Air Source Pressure | 0.7 MPa |
| Air Consumption | 0.8 m³/min |
| Cap Sorting Motor Power | 0.37 kW |
| Overall Dimensions (L×W×H) | 2850 × 2350 × 2200 mm |
| Total Weight | 7500 kg |