Introducing the 24-24-8 PET Bottle Filling Machine – the definitive solution for beverage producers seeking uncompromising performance and reliability. This integrated beverage bottling machine represents the pinnacle of packaging technology, specifically designed to meet the rigorous demands of high-volume beverage production. With its sophisticated 24-station rinsing, 24-station filling, and 8-station capping configuration, this system delivers exceptional throughput for water, juices, soft drinks, and functional beverages alike.
Precision Engineering for Superior Beverage Quality
As a complete beverage bottling equipment solution, this machine incorporates advanced features that preserve product integrity throughout the packaging process. The filling system utilizes precision volumetric technology with optional counter-pressure capabilities for carbonated products, ensuring perfect fill levels and consistent carbonation retention. Manufactured from food-grade 304 stainless steel with polished surfaces, this beverage bottle filling machine meets the highest hygienic standards while providing exceptional corrosion resistance and durability.
Why This Beverage Bottling Equipment Stands Apart
This sophisticated beverage bottling machine distinguishes itself through its robust construction and intelligent engineering. The monoblock design integrates three critical processes into one continuous operation, eliminating transfer points and reducing contamination risk. As a versatile beverage bottle filling machine, it accommodates an extensive range of PET containers from 200ml to 2.5 liters, with quick-changeover systems that minimize downtime between production runs.
Advanced Features for Optimal Performance
Gentle Bottle Handling: Customized gripper systems ensure secure transport without deformation or damage
Anti-Drip Technology: Specially engineered filling valves prevent product waste and maintain bottle exterior cleanliness
Oxygen Barrier Protection: Optional nitrogen injection system minimizes oxygen uptake for extended shelf life
Energy Efficient Operation: Variable frequency drives and optimized pneumatic systems reduce power consumption by up to 25%
Comprehensive Safety Systems: Integrated emergency stops, safety guards, and fault detection protocols
Applications and Compatibility
This premium beverage bottling equipment serves diverse beverage categories:
Carbonated Beverages: Soft drinks, sparkling waters, and carbonated juices
Non-Carbonated Drinks: Still waters, ready-to-drink teas, and isotonic sports drinks
Juice Products: NFC juices, concentrates, and juice blends with pulp
Functional Beverages: Energy drinks, enhanced waters, and nutritional supplements
Dairy Alternatives: Plant-based milks and creamers
Transform Your Beverage Production Operations
This advanced beverage bottling machine represents a strategic investment in your manufacturing future. The 24-24-8 configuration provides the ideal balance between production speed and operational stability, making it perfect for established brands and expanding facilities. With its modular architecture, the system can be upgraded with additional features as your business evolves, ensuring long-term relevance and performance.
Comprehensive Support and Service
Our commitment to your success extends beyond equipment delivery. Every beverage bottle filling machine includes:
Professional installation and commissioning by certified engineers
Comprehensive training programs for operators and maintenance staff
24/7 technical support with remote diagnostics capability
Genuine spare parts guarantee with global logistics support
Preventive maintenance plans and service contract options
Experience the Future of Beverage Packaging
Join industry leaders who have elevated their production capabilities with our 24-24-8 monoblock system. This exceptional beverage bottling equipment delivers the reliability, precision, and efficiency required to excel in today's competitive beverage market.
Contact our packaging specialists today to schedule a detailed demonstration and receive a customized proposal. Discover how this innovative beverage bottling machine can optimize your production line, reduce operational costs, and drive sustainable business growth.
Equipment Features
The machine features a compact structure, a comprehensive control system, user-friendly operation, and a high degree of automation.
All parts contacting materials are made of imported high-quality stainless steel, with no process dead corners, making them easy to clean.
Equipped with high-precision, high-speed quantitative filling valves to ensure accurate liquid level, no liquid loss, and excellent filling quality.
Incorporates an efficient cap sorting system with comprehensive cap feeding technology and protection devices.
Changing bottle shapes does not require adjusting the equipment height; it can be achieved simply by replacing the bottle transfer stars, making the operation simple and convenient.
The control system includes functions such as automatic water level control, cap absence detection, bottle rinsing auto-stop, and production counting.
The bottle washing system uses highly efficient cleaning spray nozzles produced by Spraying Systems Co. (USA), capable of cleaning every part inside the bottle.
Key electrical components, control valves, frequency converters, etc., are all imported to ensure the machine's excellent performance.
All components in the pneumatic system are internationally renowned products.
Washing Part
Filling Part
The bottles entering the filling machine are held at the bottle mouth by the bottleneck pallet, and the filling valve is lowered and raised by a mechanical lifting mechanism under the action of a cam. The filling process is carried out using a plunger filling method. After the mechanical lifting and lowering mechanism leaves the contact bottle mouth, it opens to complete the filling process. After the filling is completed, the mechanical mechanism lifts and closes the filling valve, leaving the bottle mouth. After the filling is completed, the bottle bottleneck transition wheel enters the capping machine
Capping Part
After filling, the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one bottling machine by the conveyor chain. The entire equipment is enclosed by a sealed window, with the height of the sealed window higher than the highest point of the equipment. There are appropriate passages left at the bottle inlet and outlet, and an exhaust duct is left at the bottom of the sealed window.
| Parameter | Specification |
|---|---|
| Number of Stations | Washing: 24, Filling: 24, Capping: 8 |
| Rated Capacity | 8000 bottles/hour (for 330ml, 500ml) |
| Applicable Bottle Specifications | Diameter: 60-105 mm, Height: 100-300 mm |
| Rinsing Water Consumption | 1.2 tons/hour |
| Filling Water Consumption | 4 tons/hour |
| Main Machine Power | 3 kW |
| Rinsing Water Pump Power | 0.5 kW |
| Air Source Pressure | 0.7 MPa |
| Air Consumption | 0.8 m³/min |
| Cap Sorting Motor Power | 0.37 kW |
| Overall Dimensions (L×W×H) | 2850 × 2350 × 2200 mm |
| Total Weight | 7500 kg |