Efficient Scrape Board Type Film Evaporator

Efficient Scrape Board Type Film Evaporator
Efficient Scrape Board Type Film Evaporator
Video
  • INTRODUCTION
  • PARAMETER
The efficient scrape board type film evaporator is a high-efficiency evaporation system widely used in chemical, pharmaceutical, and food industries. It works by forming a thin liquid film along the heated surface while scraping blades continuously move the material, enabling rapid evaporation and uniform concentration. This design ensures stable product quality, energy efficiency, and is ideal for heat-sensitive or high-viscosity liquids.

Process Challenging, Viscous Materials with Unmatched Efficiency


When handling heat-sensitive, high-viscosity, or fouling products that defy conventional evaporators, you need a solution built for complexity. Our Efficient Scrape Board Type Film Evaporator is engineered to conquer these toughest applications, delivering superior thermal transfer and continuous operation where other systems fail.

This highly specialized rotary film evaporator utilizes a unique mechanical design. Rotating scrapers continuously sweep the product into a thin, turbulent film across the heated surface, ensuring maximum heat transfer while preventing residue buildup. This vigorous agitation makes the Efficient Scrape Board Type Film Evaporator ideal for materials that would otherwise scorch, degrade, or clog standard equipment.

To ensure a seamless and fully automated process, we offer a comprehensive range of auxiliary equipment, including condensers, receivers, vacuum systems, and control panels. This integrated approach provides a complete, turnkey solution tailored to your specific operational needs.

Key Features and Benefits:


  • Handles Extreme Viscosities & Fouling Materials: The aggressive scraping action prevents scaling and is highly effective for products ranging from thin solvents to thick pastes and slurries, making this system exceptionally versatile.

  • Optimal Heat Transfer & Gentle Processing: The continuous renewal of the product film maximizes evaporation efficiency while minimizing thermal degradation and residence time, preserving the quality of sensitive compounds.

  • Continuous, Automated Operation: Designed for non-stop production, this rotary film evaporator ensures consistent output, reduces labor costs, and improves overall plant throughput.

  • Customizable Configuration: We tailor the Efficient Scrape Board Type Film Evaporator with the necessary auxiliary equipment to create a perfect fit for your process, from pilot-scale testing to full industrial production.

  • Easy Maintenance & Cleaning: The design often allows for easy access and cleaning, reducing downtime between batches or product changeovers.

Ideal Applications:


This evaporator is the preferred choice for a wide range of demanding industries, including:

  • Chemical & Pharmaceutical (e.g., polymer concentrates, resin stripping, intermediate purification)

  • Food & Beverage (e.g., fruit purees, thick sauces, flavor concentrates)

  • Petrochemical (e.g., lubricant base oils, asphalt, waxes)

  • Environmental (e.g., concentration of viscous waste streams)

Unlock New Processing Capabilities


Don't let difficult materials limit your production potential. Our Efficient Scrape Board Type Film Evaporator provides the robust, reliable performance you need for your most challenging applications. Combined with our expertly engineered auxiliary equipment, it forms a complete system for unparalleled efficiency and control.

Contact us today to discover how this advanced rotary film evaporator can optimize your process, enhance product quality, and boost your profitability.

Project MIC-100 MIC-200 MIC-400 MIC-600 MIC-800 MIC-1000 MIC-1200
Ethanol evaporation capacity (kg/h) 100 200 400 600 800 1000 1200
Steam pressure (Mpa) 0.085 (Absolute pressure)
Steam heat consumption (kcal/h) 30500 61000 122000 183000 244000 305000 366000
Evaporation temperature (°C) 60-70
Vacuum (-Mpa) 0.07-0.081
Heating area (㎡) 1.0 2.0 4.0 6.0 8.0 10 12
Cooling area (㎡) 2.0 3.0 4.0 5.0 6.0 8.0 10
Stirring motor power (kwyh) 1.5 3.0 5.5 7.5 7.5 11 15
Stirring speed (r/mim) 132 132 132 132 110 110 110
Cooling water circulation (t/h) 3.7 7.5 15 22.5 30 37 45
Chilled water consumption (kcal/h) 1500 3000 6000 9000 12000 15000 18000
Total installed power (kw/h) 5.2 7.85 11.75 14.75 15.2 20.45 22.25
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